No Off-the-Shelf Solutions

Not Even in Machine and Process Engineering

At schlaeger, process development and product development work closely together. Prototypes are created from initial designs, and based on these we develop the processes for later series production and derive the specifications for tools and molds.

In plant and machine development, we rely on long-standing partnerships. We take over project management for our customers and coordinate all parties involved throughout the entire development process. This close collaboration pays off especially when manufacturing follow-up generations – because from the very beginning, we think in variants and plan our processes accordingly.

Produktion bei schlaeger Kunststofftechnik

What We Can

Do for You

  • Our manufacturing technology covers a broad spectrum – from development through to series ramp-up:
  • Design and test setups (mechanical & electrical)
  • Process window definition
  • Transfer to standardized series stations
  • Scalable automation levels with proven equipment partners
  • Planning and implementation of high-volume production lines
  • Safe Launch: secure transition into series production through intensified testing of parts and processes

Our

Technologies

We are prepared for every volume scenario, ramp-ups and product phase-outs. Our strength is built on many powerful competencies:

schlaeger Mechaniker bei der Arbeit

Electrical Contacting Technology

  • Resistance welding, hot staking, tab, sleeve and thermocompression processes 
  • Automated soldering processes with stripping systems

Injection Molding Technology

  • Vertical and horizontal injection molding machines with manual loading
  • Rotary table injection molding machines up to 1500 kN
  • Fully electric micro injection molding down to 0.01 g
  • Insert and outsert technology with full hot-runner systems
  • Fully and semi-automated production modules with downstream operations

Assembly and Joining Processes

  • Laser welding and scanner systems
  • Press-fitting and staking with force-displacement monitoring

Winding Technology

  • Highly integrated production lines with > 25 workstations
  • 4- to 18-spindle winding machines
  • Wire diameters from 0.05 to 1.0 mm in all insulation classes
  • Manually loaded winding machines
  • All winding technologies: needle winding, flat-wire winding and linear winding

Test Technologies and Marking Processes

  • Electrical test methods for R, L, Q
  • Surge voltage testing (100%)
  • Dot peen marking, laser and inkjet systems
  • In-house end-of-line test modules and traceability concepts
Qualitätssicherung bei schlaeger